Before understanding the techniques for reducing CNC machining costs, we must understand the price factors of CNC custom parts firstly. The most important factor is the processing time, which even exceeds the depreciation cost of the machine and the programming cost. The trick to reducing CNC machining costs is to follow certain rules to optimize the design, thereby reducing machining time without compromising the mechanical functionality of the part. DDPROTOTYPE has rounded up over ten tips to hopefully cut costs for your next CNC project.
DDPROTOTYPE’s blog aims to share our hard-won manufacturing and product development knowledge. We hope these articles will help you optimize your product design and better understand the world of rapid prototyping, rapid processing, 3D printing, and small batch manufacturing. We share information, tips and we have been in rapid prototyping and manufacturing over the years.
CNC machining is the ideal manufacturing option for medical devices. Manufacturers who specialize in CNC machining can provide economical solutions and optimize production costs for even the most complex medical components and assemblies. The process can machining very accurate medical prototypes in a short time, compatible with a variety of plastics, metals and other special materials. While most metal or plastic components must meet the requirements of ISO 9001 quality management, medical prototypes and components must also meet more demanding standards.
CNC machining can manufacture the part with tight tolerance requirements and fine parts of various metals or plastics, and is one of the best machining methods for custom parts and prototype production. During CNC machining, raw material is selectively and precisely removed to produce the part that approximate the final shape. This machining process is also commonly referred to as subtractive manufacturing. As the CNC cutting tool continuously removes raw material during machining, visible cutting tool marks will be created on the surface of the part. For the definition of finish of these cutting tool marks, we call it the surface roughness of CNC machined parts and divide it into various roughness grades.
In addition, for CNC machining precision metal parts, in order to meet the purpose of wear resistance, corrosion resistance, insulation, decoration, improving service life or adding other special functions, we generally adopt specific finishing services to meet the requirements. For the surface treatment of customized metal parts, the common techniques we see are anodizing, electroplating, electrolytic polishing, passivation, brushing, sandblasting, painting and powder coating, etc.
A CNC machining shop is usually a small but professional manufacturing facility dedicated to delivering custom parts and prototypes in a short time. CNC machining is one of the most popular ways to manufacture prototypes and low-volume parts, and today let we discuss for meet customers’ needs, what conditions required for a competitive CNC machining shop.
CNC milling and turning are compatible with hundreds of metal alloys. Which material is best for your CNC machining project? It depends on many factors, including price, machinability, corrosion resistance, strength, weight, and appearance. Material selection is a very important part of any manufacturing process, especially materials with similar alloying elements, such as bronze and brass, which are both copper alloys. Next, we’ll introduce the difference between bronze and brass and explain which is better for your CNC machining project.
General speaking about the injection mold is a steel mold. But its machining cost is expensive and the lead time is long. If only small volume or medium volume parts are required for manufacturing, aluminum molds have become the first choice.As technology advanced continuously, aluminum has also become a popular choice for mass production. What is the difference between aluminum mold and steel mold? This article will introduce the difference between the two in details.
Tolerance is an acceptable range of deviations from expected values for dimensions determined by the designer based on the shape, fit and function of the part. CNC machining is very precise, but not perfect, it is impossible for two parts made using the same manufacturing process to make the same part with the same exact dimensions even on the same CNC machine. If tighter tolerances for CNC machining are required (eg +/- .002”), the more precise information of the critical dimensions must be marked on the drawings.
If you want to make prototypes out of acrylic, CNC machining acrylic is an inescapable topic. Since acrylic has been used in the field of CNC machining for many years, this article will detail the precautions for CNC machining acrylic, which will take about 3 minutes to read.
CNC machining is compatible with hundreds of metal materials, of which stainless steel and aluminum are the most popular for custom parts and prototypes. Aluminium and stainless steel have similar looks, both are versatile, and products made of both materials are always found around us. Stainless steel vs aluminum, which is better for your CNC machining project? Today we analyze the difference between the two metals from various aspects to help you choose a more suitable material.
Aluminum alloy has become the second largest type of metal material next to steel due to its excellent physical and chemical properties such as low density, high strength excellent ductility, good electrical conductivity, strong corrosion resistance and easy forming. Especially, the use of CNC machining technology to manufacture aluminum prototype has received widespread attentions. There are many surface treatment for custom aluminum parts, such as anodizing, micro-arc oxidation, electroplating, painting (Powder coating or painting) etc., and the most widely used process is anodizing. Today let we discuss the knowledge of anodizing and anodizing of aluminum parts.
When you make up your mind to start a prototype project, if CNC machining is the first choice, then the quotation of CNC machining will be one of the topics you concerned. You will be surprised for the huge price differences, when you received the quotation from different supplier in different countries.
Aluminum has excellent strength-to-weight ratio and corrosion resistance, and with excellent machinability compares to other metals such as steel and titanium. Aluminum widely used in automotive, sports equipment, electrical, construction and aerospace industries. Given the wide variety of Aluminum alloys available, choosing the right Aluminum alloy for your CNC machining project can be challenging.
There are around 21 types of CNC machining materials commonly used. This article will introduce in detail how to choose the right material after the design is determined, which can not only meet the needs of the project, but also save the budget. As CNC machining is compatible with material ranging from engineering plastics to metals. This creates challenges for designers and R&D teams when selecting materials for CNC projects. Next, let we discuss various key factors need to consider when choosing the right material.
In the era of Industry 4.0, the demand for various customized parts is increasing, and 5-axis CNC machining service is becoming more and more popular. What confuses us is which kind of CNC machining center is best for your CNC projects, there seems to be no standard definition. Let’s discuss today, whether 5-axis CNC machining a better option for your custom parts.
Surface finishing is to form a layer with one or more special properties on the surface of the material through physical or chemical methods. Surface treatment can improve prototype appearance, texture, function and other aspects of performance.
CNC machining technology is extremely typical in the rapid manufacturing sector. From plastic parts to metal components, it can be seen anywhere. Prior to we jump to the topic, let me quickly reveal you the benefits and drawbacks of various innovations,about CNC machining,SLA,SLS.
Improving Prototype Design is necessary for manufacturing and prototyping to test our CAD File and Finishing Options. Prior to you are ready to dispatch that model style, do take into consideration the adhering to three ways that can boost your product design prototype.
CNC machining solutions are winding up being considerably prominent as a result of high accuracy, premium efficiency, strong capacity, and also adaptability. However when we do not maintain it appropriately or do some incorrect procedures, its performance and also item top quality will certainly be influenced. What is CNC machine the most normal Issues? In this short article, we’ll discuss the issues in the CNC machining process and additionally exactly just how to getting the solutions.
5 Tips for Quality Control for CNC Machining Process and Products.DDPROTOTYPE is focusing on CNC machined parts quality control for each task, confirming each customer gets the desired item with different measuring tools and tools to take a look at the CNC machined parts produced in our factory.
A functional prototype is the most basic working prototype built to validate a product design, which can be regarded as the initial model of the final product, and already contains the functions and appearance required by the design. Additionally, it is an integral part of the assembly, testing, piloting, and market research process that evaluates design, materials, strength, tolerances, assembly, work mechanisms, manufacturability. Functional prototype can be manufactured with several prototyping techniques and engineering-grade materials, which can work under simulating real working conditions, and purpose for validate the design and improve the design by testing the form, fitness, and functionality.
Electrical discharge machining (EDM) is a manufacturing process in which sparks are generated by electric discharge to make a work piece into a desired shape.As a experienced manufacturing in China, DDPROTOTYPE can provide customers with precise EDM Machining services with our advanced EDM equipment. No matter how complicated the structure is, we always have a suitable solution to achieve it.
Silicone mold, As the name implies, it is a kind of mold made with silicon material. It is a relatively popular rapid mold manufacturing process. With good toughness, using vacuum casting (also named as vacuum forming), can produce plastic parts with complex structure, fine surface characteristics, size stability, in line with the material characteristics of various plastic.
If you are looking for manufacturers to provide high-quality CNC aluminum machining services, DDPROTOTYPE is one of the most capable and economical companies for 3-axis and 5-axis precision custom CNC machining parts.
This paper introduces the complete guide of CNC machining in detail, including advantages and disadvantages, design rules and techniques, material selection, cost reduction, finishing service, etc., to help designers around the world to transform their ideas into ideal plastic or metal parts. The concept of DDPROTOTYPE is to provide due contribution to the world’s manufacturing industry, committed to the prototype machining and Low-volume manufacturing of metals and plastics.
DDPROTOTYPE provides customers with a range of precision manufacturing solutions. It is an excellent integrated engineering and contract manufacturing center for manufacturing mission critical components and components for the aerospace, defense, industrial and medical markets. DDPROTOTYPE aims to be the preferred precision manufacturing supplier for customers who are looking for manufacturing partners who can produce highly customized parts, manufacturing and components.
For Custom machining parts, it is difficult to find a faster and better method than CNC machining. Due to its comprehensive combination of advantages, including high manufacturing efficiency, accuracy and repeatability, a variety of materials can be selected. With the rapid modeling of CAD, convenient online orders and convenient global logistics, designers can now order customized parts within a few days. For example, ddprototype can deliver customized parts to the customer’s address within 5 days.
DDPROTOTYPE provides customized CNC machining on-demand manufacturing services, professional leader in low-volume manufacturing and CNC machining China, and has passed the ISO 9001-2015 certification. Rich CNC machining experience can better manufacturing complex shape products and high-precision products.relying on dozens of CNC machining equipment, can quickly supply goods and reduce costs. Excellent in-house production capacity, 20 minutes from raw material warehouse to production line, and delivery of high-quality prototypes in a few hours.
DDPROTOTYPE’s expert team will also provide practical help in every step of prototyping. With our knowledge reserve of prototype manufacturing, with the most advanced rapid prototype manufacturing technology and endless materials, DDPROTOTYPE is a rapid prototype manufacturing company, which has passed ISO 9001 certification, specializing in prototype machining and low volume manufacturing of customized parts, providing one-stop service from prototype to production.
CNC machining is still one of the most popular ways to create rapid prototyping and low-volume production, with high precision and repeatability, it can process almost any type of materials, and is widely trusted by designers. In the short term, it is difficult to have better technology to surpass CNC machining. Before developing new products, enterprises usually consider how to reduce the budget. So it is very important to reduce the cost of CNC machining in the early stage of prototype creation.
Aluminum and stainless steel parts for aerospace applications are the subject of our discussion. Aluminum used to make up most of the materials used in aerospace applications. However, aluminum accounts for only 20% of the materials used in today’s typical jets. Due to the demand for light aircraft, composite materials, carbon reinforced polymers and honeycomb materials are more and more popular in the aerospace industry.
CNC machining in communication industry plays an important role.CNC machining refers to “computer numerical control”, which is a system using computer to control and move machines. These milling cutters are usually used for metal machining, but they can also be used to manufacture products for various industries. With the ability to use multiple metals for complex design, engineers can use CNC to machine and manufacture precise communication equipments.
It is necessary to discuss the latest trend of CNC machining material for the purpose of customized parts solutions. CNC machining is a manufacturing process known for its versatility. CNC manufacturers use this process to create high-quality, custom designed parts and products for a wide range of industries from almost any type of material. Typical CNC machining materials include metals, plastics, wood, foam and fiberglass.
Computer Numerical Control (CNC) technology has improved the ability of many machine shop and manufacturing business, is a highly competitive industry, each company can play its own advantages, but not all contract CNC manufacturers are equal. It is important to consider a variety of options and choose CNC manufacturers that can handle your project, budget and other unique needs that you may have.
At DDPROTOTYPE, our ISO9001 certified CNC machining equipments is designed for rapid prototyping and low volume production of end use components. DDPROTOTYPE is an industry leader in rapid turning CNC machining services for customization of rapid prototyping and production parts.
DDPROTOTYPE is a rapid prototyping and low volume manufacturing manufacturer in China. After 15 years of efforts, it has established a long-term partnership for medical device manufacturers in more than 30 countries around the world, contributing to the world’s manufacturing industry and gaining respect.
More than 15 years of CNC machining titanium and prototyping experience, high precision, powerful quality inspection system, faster project feedback and delivery to you. Titanium has been neglected for a long time because of its properties. In the field of aerospace, titanium parts are particularly popular because of their light weight and strong strength. However, there are many difficulties in CNC machining titanium.
The broad definition of rapid manufacturing is the process of using software automation and connected manufacturing equipment to rapidly manufacture parts. Especially for mold manufacturers, rapid manufacturing is a mass production of injection molding plastic parts on demand. However, rapid manufacturing does not only include injection molding. This manufacturing automation technology also includes 3D printing, CNC machining, vacuum casting, etc.
The advantages of 5 axis CNC machining are very outstanding. It is suitable for the parts with complex, multi machining, high precision requirements, various types of ordinary machine tools, various tools and tooling, which can be machined only after multiple clamping and adjustment.
DDPROTOTYPE’s polyurethane casting service is a multi-step process that applies vacuum, heat and pressure to advanced formulated polymers. Polyurethane casting uses fast curing silicone mold and 3D printing master mold. This process can produce void free, firm and stable production and pre production components. Polyurethane castings provide end use, rigid or flexible plastic parts with production level quality.
DDPROTOTYPE is a complete 5-axis CNC machining workshop, which can custom aluminum machining prototype according to customer requirements. We accept the most common CAD file formats, including: step, IGS, x_T and .PDF files. If you have projects for aluminum prototyping, please let us know and send the CDM files to: [email protected]
Precision CNC machining can process raw materials such as metal or plastic into precise specifications that meet the actual application. In today’s industry, many types of industries need precision CNC machining services, including medical, automotive, robotics, energy and national defense. In DDPROTOTYPE, our CNC parts can meet the requirements of customers with high precision. We can produce prototypes with a tolerance of + / -. 0005mm, which is great.
DDPROTOTYPE works on the premise of quality, reliability and accuracy, providing stainless steel prototyping services. Our capabilities include 3-axis, 4-axis and 5-axis CNC milling, CNC turning, CAD / CAM and CMM inspection as well as wire EDM and EDM, which can efficiently produce precision parts and components. Our services extend to a variety of industries, such as robotics, energy, medical and automotive. We are also known for our ability to machine stainless steel.
We are an experienced team, providing WEDM services, can provide excellent results, very suitable for complex and demanding projects. Please contact us for more information about our wire EDM services.Working with the right CNC machining factory is critical to the growth and success of any business,If you need WEDM services, you need to look for factories with the following characteristics:
If you need customized parts or need to make prototypes, the experienced CNC prototype machining company can do the necessary work for you. With the right CNC machining provider, you can develop prototypes for specific industries, whether it’s energy, robotics, medical, agricultural machinery or food equipment. At DDPROTOTYPE, we provide our customers with reliable cost-effective and high-quality machining services to meet CNC prototype machining.
CNC milling service plays an increasingly important role in the modern industrial system. Special products and components produced by CNC milling process benefit companies from all walks of life. DDPROTOTYPE is a professional CNC milling service provider, which can cut metal and plastic into specific shapes, structures and other features to produce prototype parts satisfying customers.
DDPROTOTYPE has dozens of advanced CNC machine tools, EDM, WEDM and other equipment from the United States and Japan, which can provide medical prototyping services to meet the needs of customers. DDPROTOTYPE provides one-stop medical prototyping services, and provides rapid prototyping and low volume manufacturing solutions.
DDPROTOTYPE has more than 15 years of experience in plastic prototyping, and is a leading manufacturer of plastic prototyping in China. Machinist is the “database” in the industry, which can achieve this balance according to the requirements of customers, so as to win the trust of customers in 30 countries around the world.