Although the unit price of turning-milling compound processing equipment is relatively high, due to the shortening of the manufacturing process chain and the reduction of equipment required for the product, as well as the reduction of the number of fixtures, workshop floor space and equipment maintenance costs, the overall fixed assets can be effectively reduced The cost of investment, production operation and management.
DDPROTOTYPE’s blog aims to share our hard-won manufacturing and product development knowledge. We hope these articles will help you optimize your product design and better understand the world of rapid prototyping, rapid processing, 3D printing, and small batch manufacturing. We share information, tips and we have been in rapid prototyping and manufacturing over the years.
When manufacturing plastic prototypes, it seems difficult to select more suitable materials, especially considering the need for mass production of plastic parts. This paper aims to clarify the main types of plastic materials available and the application of each material. 1.Different types of plastic materials Plastic is a widely used synthetic material, typically made from […]
In the mold factory, the CNC machining center is mainly used for the processing of mold cores, inserts and other key mold parts and copper components. The quality of the mold core and inserts directly determines the quality of the molding part of the mold. The copper processing quality directly restricts the influence of EDM […]
CNC machining, also called numerical control machining, refers to the processing performed with numerical control processing tools. Because CNC machining is controlled by computer after programming, CNC machining has the advantages of stable processing quality, high processing accuracy, high repeatability, complex surface processing, and high processing efficiency. In the actual processing process, human factors and […]
Since China joined the WTO in 2001, it has been a global leader in manufacturing and a major participant in the CNC machining industry for over 20 years. With the continuous development of Industry 4.0 strategy and intelligent manufacturing concepts, China’s demand for precision machining is increasing to enhance China’s leading position in various aspects of the manufacturing industry. This requires an increasing investment in CNC machinists and CNC machines. For example, world-renowned companies like Apple have deep cooperation with Chinese manufacturing companies to produce the most advanced communication products. We will explore in detail the reliability of finding CNC machining services in China.
It is a challenging job to manufacture the prototyping-of-optical-parts-for-cars for the most Rapid prototyping company, The hardest part is how to make the optical parts clear. Cars bring great convenience to people and iterated out many brands and models every years. Especially the popular electric vehicles, such as Tesla, has become well-known automobile brand in […]
According to incomplete statistics, there are currently 45 polymer series in the material library, as many as 85,000 kinds of plastics, which can be roughly divided into two categories: thermosetting plastics and thermoplastics. Injection molding is one of the most common methods of manufacturing high-volume parts, and choosing a suitable material can seem like a […]
With the continuous development of modern manufacturing technology, enterprises have begun to seek more and more flexibility and customization of production. In recent years, low-volume production has become more and more popular. As a term, it is difficult to define exactly what quantity is small. Simply speaking, small-volume production is different from mass production. It […]
The potential of aluminum injection molding has been fully exploited. Compared with steel injection molding it has more advantages under the right circumstances. Also it has become a hot topic in the field of injection molding. Traditional injection molding typically uses steel molds capable of producing millions of parts, however, making a mold typically takes months also with a great expense.
This article explores seven currently popular prototyping methods, and compares the material characteristics of parts manufactured by various processes. In addition, the key factors that must be considered in various manufacturing processes are summarized. The purpose is to help designers choose the best prototype manufacturing process.
Professional rapid prototyping companies are often the fastest to understand the designer’s intentions and provide customized aluminum machining services to meet the needs of small batches or even individual parts.
vacuum castinging is one of the important processes for manufacturing prototypes. It has the advantages of low cost and stable product quality. It is very suitable for rapid engineering testing (quick testing of projects), design concept verification, and physical display (product physical structure display) Wait. Before developing from a concept or idea to mature mass […]
In this article, we’ll take an in-depth look at what CNC turning is for, how it works, its advantages and disadvantages, and how it differs from other manufacturing processes such as milling or grinding.
There are more than ten kinds of plastic parts molding processes, but the more common processes in various new project development and parts mass production are vacuum casting and injection molding. The common point of both processes is to inject raw materials into molds to manufacture the parts. Both processes have unique advantages and disadvantages, […]
Due to the excellent machinability and excellent uniformity of stainless steel, CNC machining stainless steel parts is one of the effective manufacturing processes. CNC machining is the process by which computers guide mills, lathes, drills, and other cutting tools to efficiently and cost-effectively manufacture precise, repeatable parts, especially CNC milling stainless steel. With its high […]
Vacuum casting, also known as Urethane casting or Polyurethane casting, is a very diverse manufacturing process that utilizes silicone molds to create high-quality plastic and rubber parts under vacuum. In some cases, it is comparable to injection molding, which makes vacuum casting parts especially suitable for fit and function testing, and is one of the […]
Although 3D printing has become a hot topic in the mainstream media, expectations for it have not been too high in recent years, especially when it comes to making metal parts. CNC machining remains one of the most cost-effective manufacturing processes in on-demand production to date. When looking for custom CNC machined parts, the price […]
If you intend to start a CNC project, have completed the design of the prototype and exported the CAD file, it is very likely that you will decide to find a third-party CNC machining workshop to provide manufacturing services.As we all know, especially the CNC machining factories in Shenzhen, China have the advantages of low-cost, […]
When choosing a lightweight yet high-strength material for your CNC machining project, titanium and aluminum should be the first things that come to mind. The same is true, both titanium and aluminum have excellent strength-to-weight ratios, are resistant to corrosion and heat, and have proven to be impressively versatile for custom parts or prototypes across […]
It is a challenging work to manufacture the prototyping-of-optical-parts-for-cars for the most Rapid prototyping company, The hardest part is how to make the optical parts clear. Cars bring great convenience to people and iterated out many brands and models every years. Especially the popular electric vehicles, such as Tesla, has become well-known automobile brand in […]
Simply speaking, Low-volume production is different from mass production. It uses different technologies to produce a small number of products, ranging from hundreds to thousands of pieces. For example, in a typical case, the development of new medical devices requires small-volume production to verify the design.
Both injection molding VS die casting are ways of mass production/manufacturing. The two manufacturing techniques are similar in that molten material is injected into the mold by using extreme pressure, and then parts are demoulded after cooling. Many people have difficulty to distinguish the difference between the two methods.
CNC machining is becoming more and more popular in the medical field. It is an ideal manufacturing process for manufacturing medical device parts with complex structures and hard materials. Especially, 5-axis simultaneous machining has made outstanding contributions to the manufacture of various orthopedic implants and dental implants.
There are many forming processes for plastic parts, including injection molding, blow-molding, extrusion molding, blister molding, vacuum casting etc. Each plastic forming processing has its unique advantages and disadvantages. Today we will focus on introducing you the working procedure, advantages and disadvantages of the vacuum casting processing, as well as common material used for vacuum casting, etc.
CNC machining Ceramic parts have high temperature resistance, corrosion resistance, wear resistance, insulation and other properties, and widely used in semiconductors, optical fiber communications, lasers, medical equipment, petroleum, metallurgy, electronics and other industries. Are you confused about CNC machining ceramic parts ? Find a reliable professional CNC machining workshop that provides high-quality, on-demand rapid manufacturing services for custom part prototyping and product manufacturing. Get quality ceramic CNC machining services at the favorable price.
Although 3D printing has become a hot topic in the mainstream media, expectations for it have not been too high in recent years, especially when it comes to making metal parts. CNC machining remains one of the most cost-effective manufacturing processes in on-demand production to date. When looking for custom CNC machined parts, the price from different manufacturers can be very differently, sometimes even a double the gap. Most of people felt confuse, what factors affecting the price of CNC machined parts? In fact, in CNC machining there is no fixed cost that can be universally applied to different CNC projects. This article will help you to understand some of the major factors affecting CNC machining costs, and provide you some advices about how to reduce the CNC machining cost for meet your project budget.
Teflon is a white solid at room temperature, and melting point is 327°C. The bond composed of carbon and fluorine (one of the strongest bonds available in organic chemistry) with non-reactive character, and Medical implants made of Teflon will not be rejected by the body, and has a very low coefficient of friction, it is one of the ideal materials for making sliding parts such as bearings. Although the Teflon surface is relatively soft, it is difficult to maintain precision, CNC machining is still one of the best ways to make Teflon parts or prototypes. The CNC machining cost factor of PTFE/Teflon is 1.2 compared to steel 12L14.
CNC machining shops typically stock bars with diameters ranging from 6mm to 150mm. Before machining, PEEK must be stress relieved by an annealing process. This is to prevent the formation of surface cracks and internal stress due to heat generated during cutting. In long-time PEEK machining, additional annealing procedures are required, such as an annealing procedure before roughing, and a second annealing before finishing to eliminate the possibility of crack formation. The cost factor for PEEK CNC machining is 0.9 compared to steel 12L14.
After a lot of practice, it is proved that Delrin is a substitute for some metals and has been widely used in various fields. As a trusted prototype manufacturer in China to provide the perfect solution for CNC machining Delrin. “If you have any CNC project please feel free to send CAD files to DDPROTOTYPE, we will provide design advice for free, reduce costs and provide precision parts,” says Martin, the principal of DDPROTOTYPE.
There are many factors that affect the quotation of CNC machining, and there is no fixed cost that can be universally applied to different machining projects. The following tips read for 5 minutes, let you know how to calculate the cost of CNC machining, and provide some tips for optimizing your budget.
In this post, I will share some technical guidelines on CNC machining and 3D printing to help you understand how the two differ in multiple dimensions such as accuracy, materials, cost, quality, efficiency and speed to determine your project Choose between CNC machining or 3D printing.
Fortunately, Chinese rapid manufacturing companies envisioning global commerce are trying to break the shackles of this stereotype. DDPROTOTYPE was established with a focus on global business and is committed to becoming a leader in rapid manufacturing services in China, an ISO9001-2015 certified expert in rapid prototyping and small batch manufacturing.
The manufacturing processes favored by companies that make functional prototypes (and rapid prototyping) – CNC machining, 3D printing, vacuum casting, rapid tooling and a range of surface finishing procedures, etc.
Take the common Aluminum 5052 and Aluminum 6061 as an example, and compare it in all aspects to help you better understand the difference between Aluminum 5052 and Aluminum 6061, then choose the most suitable aluminum alloy type for your CNC machining parts.
After the surface protection treatment of CNC machining copper parts, it can keep bright and corrosion resistance and oxidation resistance for a long time. No matter what kind of personalized design you have, DDPROTOTYPE will wholeheartedly provide you with customized CNC machining copper parts services.
Before understanding the techniques for reducing CNC machining costs, we must understand the price factors of CNC custom parts firstly. The most important factor is the processing time, which even exceeds the depreciation cost of the machine and the programming cost. The trick to reducing CNC machining costs is to follow certain rules to optimize the design, thereby reducing machining time without compromising the mechanical functionality of the part. DDPROTOTYPE has rounded up over ten tips to hopefully cut costs for your next CNC project.
CNC machining is the ideal manufacturing option for medical devices. Manufacturers who specialize in CNC machining can provide economical solutions and optimize production costs for even the most complex medical components and assemblies. The process can machining very accurate medical prototypes in a short time, compatible with a variety of plastics, metals and other special materials. While most metal or plastic components must meet the requirements of ISO 9001 quality management, medical prototypes and components must also meet more demanding standards.
CNC machining can manufacture the part with tight tolerance requirements and fine parts of various metals or plastics, and is one of the best machining methods for custom parts and prototype production. During CNC machining, raw material is selectively and precisely removed to produce the part that approximate the final shape. This machining process is also commonly referred to as subtractive manufacturing. As the CNC cutting tool continuously removes raw material during machining, visible cutting tool marks will be created on the surface of the part. For the definition of finish of these cutting tool marks, we call it the surface roughness of CNC machined parts and divide it into various roughness grades.
In addition, for CNC machining precision metal parts, in order to meet the purpose of wear resistance, corrosion resistance, insulation, decoration, improving service life or adding other special functions, we generally adopt specific finishing services to meet the requirements. For the surface treatment of customized metal parts, the common techniques we see are anodizing, electroplating, electrolytic polishing, passivation, brushing, sandblasting, painting and powder coating, etc.
A CNC machining shop is usually a small but professional manufacturing facility dedicated to delivering custom parts and prototypes in a short time. CNC machining is one of the most popular ways to manufacture prototypes and low-volume parts, and today let we discuss for meet customers’ needs, what conditions required for a competitive CNC machining shop.
CNC milling and turning are compatible with hundreds of metal alloys. Which material is best for your CNC machining project? It depends on many factors, including price, machinability, corrosion resistance, strength, weight, and appearance. Material selection is a very important part of any manufacturing process, especially materials with similar alloying elements, such as bronze and brass, which are both copper alloys. Next, we’ll introduce the difference between bronze and brass and explain which is better for your CNC machining project.
General speaking about the injection mold is a steel mold. But its machining cost is expensive and the lead time is long. If only small volume or medium volume parts are required for manufacturing, aluminum molds have become the first choice.As technology advanced continuously, aluminum has also become a popular choice for mass production. What is the difference between aluminum mold and steel mold? This article will introduce the difference between the two in details.
Tolerance is an acceptable range of deviations from expected values for dimensions determined by the designer based on the shape, fit and function of the part. CNC machining is very precise, but not perfect, it is impossible for two parts made using the same manufacturing process to make the same part with the same exact dimensions even on the same CNC machine. If tighter tolerances for CNC machining are required (eg +/- .002”), the more precise information of the critical dimensions must be marked on the drawings.
If you want to make prototypes out of acrylic, CNC machining acrylic is an inescapable topic. Since acrylic has been used in the field of CNC machining for many years, this article will detail the precautions for CNC machining acrylic, which will take about 3 minutes to read.
CNC machining is compatible with hundreds of metal materials, of which stainless steel and aluminum are the most popular for custom parts and prototypes. Aluminium and stainless steel have similar looks, both are versatile, and products made of both materials are always found around us. Stainless steel vs aluminum, which is better for your CNC machining project? Today we analyze the difference between the two metals from various aspects to help you choose a more suitable material.
Aluminum alloy has become the second largest type of metal material next to steel due to its excellent physical and chemical properties such as low density, high strength excellent ductility, good electrical conductivity, strong corrosion resistance and easy forming. Especially, the use of CNC machining technology to manufacture aluminum prototype has received widespread attentions. There are many surface treatment for custom aluminum parts, such as anodizing, micro-arc oxidation, electroplating, painting (Powder coating or painting) etc., and the most widely used process is anodizing. Today let we discuss the knowledge of anodizing and anodizing of aluminum parts.
When you make up your mind to start a prototype project, if CNC machining is the first choice, then the quotation of CNC machining will be one of the topics you concerned. You will be surprised for the huge price differences, when you received the quotation from different supplier in different countries.
Aluminum has excellent strength-to-weight ratio and corrosion resistance, and with excellent machinability compares to other metals such as steel and titanium. Aluminum widely used in automotive, sports equipment, electrical, construction and aerospace industries. Given the wide variety of Aluminum alloys available, choosing the right Aluminum alloy for your CNC machining project can be challenging.